Our Services

Advanced contract metal fabrication — design, laser, forming, welding, finishing & delivery across Sydney and Australia.

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Product Design


Our Industrial Design team can help you through the design process of your product to ensure the product functions to its best capability.

With our extensive suite of design tools, we provide 3D model designs to confidently realise your concepts.

Rules based engineering is one of our specialties and forms part of this product design process. This allows a single production template to be generated for the creation of further or similar products with all configurable variables, saving you valuable time.

Product Design

Materials Processing







Sheet metal materials


Our extensive range of equipment means we are able to process parts from a wide variety of materials, profiles and thick­ness­es.




Metals



  • GR 250–450, Chromoly, Gal, Zinc

  • Aluminium

  • Stainless steel

  • Wear resistant steel

  • Spe­cial­i­ty alloys

  • Brass, copper, titanium

  • Any ferrous / non-ferrous material




Non-metals



  • Wood products, MDF

  • Plastic, plywood

  • Rubber, nylon, acrylic

  • Neoprene

  • Com­pos­ites such as Alucobond




Laser welding & punch





Robotic laser welding


Opie Group is proud to offer large scale robotic welding services with our TruLaser Weld 5000 — the only man­u­fac­tur­ing company in the southern hemi­sphere to do so at this scale. Fine weld points or deep-welded seams across several metres, with expert team support.











ComponentLengthMax loading
XL size cabin8250mm × 4800mm × 3200mm
Rotate & tilt po­si­tion­er2000mm × 1000mm × 700mm400kg
Rotary table1600mm × 800mm × 1200mm250kg
Turnover po­si­tion­er4000mm × 1500mm × 1000mm1000kg

Let's discuss laser welding →


Hand held laser welding


Hand held laser welding


Lightweld tech­nol­o­gy for small scale and intricate ap­pli­ca­tions — faster pro­duc­tion, reduced waste, higher quality.





Laser & punch tech­nol­o­gy


Our “Combo” combines laser cutting, forming and punching. Brush table + de­scend­ing die for scratch-free surfaces — unique in Australia.




Multiple features & finishes


TruMatic 6000: sheets up to 8mm with tapping, coun­ter­sink­ing, roller off­set­ting, weld po­si­tion­ing and louvre tooling.




Laser and punch combo machine


“Punch it Chewie!” — Punch out swift solutions


Laser cutting & tube





Laser cutting


Wide variety of laser cutting machines — 20 hours a day, 6 days a week.




Laser cutting











5030 6KW Fiber5030 8KW Fiber5040 6KW
Max weight1100kg1100kg3200kg
Mild steel25mm25mm25mm
Stainless steel25mm40mm25mm
Aluminium25mm25mm16mm
Copper10mm10mm
Brass10mm10mm

Click for the cutting edge →





Tube laser cutting


Two TRUMPF TruLaser Tube 7000 systems — wall thick­ness­es up to 15mm. TruFlow CO2 laser and high-quality cutting data.




Tube laser cutting








Max wall thicknessTube lengthFinished part lengthWork piece weight
Stainless steel — 10mm10m max9.8m max37.5 kg/m
Mild steel — 15mm10m max9.8m max7.5 kg/m
Aluminium — 6.33mm10m max9.8m max7.5 kg/m

Tube laser cutting profiles diagram


Get tube-tacular per­for­mance →


Bending, folding & welding





Bending & folding


TruBend 7030, 7036, 5170 and 5230 — pro­grammed complex bends with minimal downtime.




Metal folding







7030703651705230
Max tonnage36 tonnes170 tonnes230 tonnes
Bending length3123mm1020mm4250mm4250mm

Aus­trali­a's most extensive tooling range — complex folds under one roof.


Tooling range


Our bends have flex appeal — let's talk →


Manual welding


Manual welding & assembly


TIG, MIG, CMT, MMAW, spot & stud — rapid assembly under one roof.


Get sparks of genius with our welding team →




Bending & rolling



Plate, sheet, tube and section — com­pre­hen­sive bending and rolling.








Pre-bending capacityRolling capacityØ top & bottom rollsØ side rolls
3000mm × 4mm3000mm × 7mm205mm160mm
1550mm × 6mm1550mm × 6mm160mm
1220 × 3mm60mm

Machining, routing & finishing




Milling & machining



CNC milling


CNC milling & lathe — precision parts and add-on com­po­nents for assembly.


Routing


Large format CNC router up to 6.5m × 2.2m — aluminium up to 25mm, timber, acrylic & plastics, nylon & com­pos­ites up to 40mm.


Custom inserts & fasteners


Pemserter — self clinching fasteners, studs, nuts, inserts for rapid assembly.


Polishing & deburring


Grind­ing­mas­ter 2200 — capacity up to 900mm wide.


Laser marking


TruMark 5000 — label, number or code on metal, plastic or wood.


We mark, polish and route the best prices →


Powder coating & delivery




Powder coating



Powder coating line


State of the art facility in Emu Heights. All metals — aluminium, mild steel (raw, zinc or gal­vanised) and stainless steel. Rapid lead times, com­pet­i­tive rates.



  • Six stage pre-treatment, chromate-free tech­nol­o­gy

  • Automatic and manual powder ap­pli­ca­tion

  • Cyclonic powder recovery

  • Closed loop water re­gen­er­a­tion — zero waste water


Maximum capacity: weight 150 kg/m · length 4600mm · height 1800mm · width 700mm


Powder coating warranties


Approved ap­pli­ca­tors: Akzo Nobel (Interpon) and Dulux Powder & In­dus­tri­al Coatings — war­ranties up to 20 years where required.


Press for a price on powder coat →


Packaging & delivery


On-site storage, pick-up or delivery with our own transport. On-site in­stal­la­tion and welding managed by our builders and fab­ri­ca­tors.


Contact us on all our services →


Ready to scope your next fabrication project?

From design through to powder coat and delivery — talk to the OPIE team today.

CONTACT US