Our Services

Advanced contract metal fabrication — design, laser, forming, welding, finishing & delivery across Sydney and Australia.

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Product Design


Our Industrial Design team can help you through the design process of your product to ensure the product functions to its best capability.

With our extensive suite of design tools, we provide 3D model designs to confidently realise your concepts.

Rules based engineering is one of our specialties and forms part of this product design process. This allows a single production template to be generated for the creation of further or similar products with all configurable variables, saving you valuable time.

Product Design

Materials Processing

Sheet metal materials

Our extensive range of equipment means we are able to process parts from a wide variety of materials, profiles and thick­ness­es.

Metals

  • GR 250–450, Chromoly, Gal, Zinc
  • Aluminium
  • Stainless steel
  • Wear resistant steel
  • Spe­cial­i­ty alloys
  • Brass, copper, titanium
  • Any ferrous / non-ferrous material

Non-metals

  • Wood products, MDF
  • Plastic, plywood
  • Rubber, nylon, acrylic
  • Neoprene
  • Com­pos­ites such as Alucobond

Laser welding & punch

Robotic laser welding

Opie Group is proud to offer large scale robotic welding services with our TruLaser Weld 5000 — the only man­u­fac­tur­ing company in the southern hemi­sphere to do so at this scale. Fine weld points or deep-welded seams across several metres, with expert team support.

ComponentLengthMax loading
XL size cabin8250mm × 4800mm × 3200mm
Rotate & tilt po­si­tion­er2000mm × 1000mm × 700mm400kg
Rotary table1600mm × 800mm × 1200mm250kg
Turnover po­si­tion­er4000mm × 1500mm × 1000mm1000kg

Let's discuss laser welding →

Hand held laser welding

Hand held laser welding

Lightweld tech­nol­o­gy for small scale and intricate ap­pli­ca­tions — faster pro­duc­tion, reduced waste, higher quality.

Laser & punch tech­nol­o­gy

Our “Combo” combines laser cutting, forming and punching. Brush table + de­scend­ing die for scratch-free surfaces — unique in Australia.

Multiple features & finishes

TruMatic 6000: sheets up to 8mm with tapping, coun­ter­sink­ing, roller off­set­ting, weld po­si­tion­ing and louvre tooling.

Laser and punch combo machine

“Punch it Chewie!” — Punch out swift solutions

Laser cutting & tube

Laser cutting

Wide variety of laser cutting machines — 20 hours a day, 6 days a week.

Laser cutting

5030 6KW Fiber5030 8KW Fiber5040 6KW
Max weight1100kg1100kg3200kg
Mild steel25mm25mm25mm
Stainless steel25mm40mm25mm
Aluminium25mm25mm16mm
Copper10mm10mm
Brass10mm10mm

Click for the cutting edge →

Tube laser cutting

Two TRUMPF TruLaser Tube 7000 systems — wall thick­ness­es up to 15mm. TruFlow CO2 laser and high-quality cutting data.

Tube laser cutting

Max wall thicknessTube lengthFinished part lengthWork piece weight
Stainless steel — 10mm10m max9.8m max37.5 kg/m
Mild steel — 15mm10m max9.8m max7.5 kg/m
Aluminium — 6.33mm10m max9.8m max7.5 kg/m

Tube laser cutting profiles diagram

Get tube-tacular per­for­mance →

Bending, folding & welding

Bending & folding

TruBend 7030, 7036, 5170 and 5230 — pro­grammed complex bends with minimal downtime.

Metal folding

7030703651705230
Max tonnage36 tonnes170 tonnes230 tonnes
Bending length3123mm1020mm4250mm4250mm

Aus­trali­a's most extensive tooling range — complex folds under one roof.

Tooling range

Our bends have flex appeal — let's talk →

Manual welding

Manual welding & assembly

TIG, MIG, CMT, MMAW, spot & stud — rapid assembly under one roof.

Get sparks of genius with our welding team →

Bending & rolling

Plate, sheet, tube and section — com­pre­hen­sive bending and rolling.

Pre-bending capacityRolling capacityØ top & bottom rollsØ side rolls
3000mm × 4mm3000mm × 7mm205mm160mm
1550mm × 6mm1550mm × 6mm160mm
1220 × 3mm60mm

Machining, routing & finishing

Milling & machining

CNC milling

CNC milling & lathe — precision parts and add-on com­po­nents for assembly.

Routing

Large format CNC router up to 6.5m × 2.2m — aluminium up to 25mm, timber, acrylic & plastics, nylon & com­pos­ites up to 40mm.

Custom inserts & fasteners

Pemserter — self clinching fasteners, studs, nuts, inserts for rapid assembly.

Polishing & deburring

Grind­ing­mas­ter 2200 — capacity up to 900mm wide.

Laser marking

TruMark 5000 — label, number or code on metal, plastic or wood.

We mark, polish and route the best prices →

Powder coating & delivery

Powder coating

Powder coating line

State of the art facility in Emu Heights. All metals — aluminium, mild steel (raw, zinc or gal­vanised) and stainless steel. Rapid lead times, com­pet­i­tive rates.

  • Six stage pre-treatment, chromate-free tech­nol­o­gy
  • Automatic and manual powder ap­pli­ca­tion
  • Cyclonic powder recovery
  • Closed loop water re­gen­er­a­tion — zero waste water

Maximum capacity: weight 150 kg/m · length 4600mm · height 1800mm · width 700mm

Powder coating warranties

Approved ap­pli­ca­tors: Akzo Nobel (Interpon) and Dulux Powder & In­dus­tri­al Coatings — war­ranties up to 20 years where required.

Press for a price on powder coat →

Packaging & delivery

On-site storage, pick-up or delivery with our own transport. On-site in­stal­la­tion and welding managed by our builders and fab­ri­ca­tors.

Contact us on all our services →

Ready to scope your next fabrication project?

From design through to powder coat and delivery — talk to the OPIE team today.

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